This fully automatic crimping machine stands out from the rest for the high daily productivity it achieves through short changeover times and high availability. This thoroughly tried-and-tested machine is also available with a belt drive. That means optimum force transmission and increased output for long and difficult to process conductors. A supplementary unit that is ideal for a broad processing range.

  • High daily productivity thanks to fast changeovers
  • Great flexibility and diverse applications
  • Maximum availability with minimal maintenance
  • Gentle transport of halogen-free conductors
  • Integrated quality measuring devices
  • User friendly, intuitive machine operation

Function

The Komax Gamma 333 PC and PC-B are flexible fully automatic crimping machines offering a variety of efficient processing capabilities. Depending on requirements, these machines can apply two-ended crimp contacts and end sleeves for strands, as well as double crimp connections with three different contacts or seals and sleeves to one end of the cable. Tinning and ink-jet marking are two further options. These models can integrate customer-specific applications like MIL crimping, welding or compaction for a further diversification of production.

The wire drive is compelling in ist gentle transmission of major forces onto the wires being processed. This feature is also advantageous in the processing of halogen-free conductors. The piece output for long conductors is noticeably increased. Of course, the PC-B also features an AC servomotor as a wire drive plus an integrated anti-slip control system.

Technology

The entire cross-section range is processed with dynamic programmable drives and V stripping blades. The highest quality requirements and process reliability are ensured with crimp force analysis CFA, the measuring devices for crimp height (K341) and pull-off force (K331/ K332) and the barcode scanner (K351). These quality monitoring functions can be integrated in the production process to guarantee that all conductors produced comply with the specified values.

User freindly

The layout is well-conceived to allow ultra-short changeover from crimping to twisting, fluxing and tinning. Fitted with safety covers that open vertically, the Komax Gamma 333 PC und PC-B are readily accessible from all sides. Machine operation is so easy and convenient, as are all aspects of material handling. The reliable TopWin user interface adds to this high level of operator convenience, in over 20 languages. The machine has an optional WPCS interface that makes it easy for a customer to interface with one of ist networks.

Software

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.

TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Gamma 333 PC-B can be customized with various accessories to meet specific customer needs: 

  • mci 711/721 crimping module
  • mci 761 seal module
  • mci 792 sleeve module
  • mci 782 twisting module
  • ioc 785 fluxing/tinning device
  • MIL crimp module
  • AEH module for end sleeve for strand
  • Ultrasonic compaction
  • Double gripper module
  • Welding modules

Accessories/options

Through the addition of various accessories, the Komax Gamma 333 PC-B can be customized to meet your exact needs yet remains adaptable to accommodate future requirements.

Accessories for crimp module

  • Height adjustable module elevating table
  • Contact feed units with paper strip take-up
  • Contact strip cutter

Wire deposition

  • Basic module, 1.5m
  • Extension module, 2m or 4m

Process monitoring

  • Crimp force monitoring
  • Seal monitoring
  • Splice monitoring
  • Detection system for wire end and knots

Services

Komax offer to you an optimal support by individual Service offers.

  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test

Length range​                   60 mm–65.000 mm (2.36in–213.3ft)
                                      Optionally from 30mm (1.18in)

Length accuracy​             ± (0.2% +1.0mm (0.039in))

Stripping lengths          Side 1: 0.1–15 mm (0.004–0.59in)                                                                                                                                          Optionally from 28 mm (1.10in)                                                                                                                                              Side 2: 0.1–15mm (0.004–0.59in)

Wire cross section           0.013 mm²–5 mm² (AWG26–AWG10)

Wire draw-in speed          10 m/s 50 m/s² (32.8ft/s 164ft/s2)

Noise level                         <75 dB (without crimp modules)

Electrical connection      3x208 – 480 V / 50 – 60Hz

Pneumatic connection    5-6 bar (73-87psi)

Air consumption               6,5 m3/h (230ft3/h)

Weight                                 250 kg (2649lb)

Dimensions (WxD)          3137 mm (123.5in) x 1377mm (54.2in)

Height cover closed : 1790 mm (70.5in.)
Height cover open:     2670 mm (105.1in.)

Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires

Cutting
Cut Pulled Strands
Full Strip
Half Strip
Double Sheath Cable
Intermediate Strip
Hot Stamp Marking
Inkjet Marking
Sequence
Coaxial And Triaxial Cable Crimp
Crimping
Double Crimping
Split Cycle For Closed Barrels
Seal İnsertion
Ferrule Crimping
Twisting And Tinning
Sleeve Insertion
Solidifying, Splicing, Etc.
Mıl Crimping