The Zeta 633 L expands the range of use of the Zeta systems substantially. Further new system combinations are now possible, opening the way to flexible solutions that can be geared even more closely to customers’ individual needs. With the additional processing stations, the operator can reduce the required material changeovers and interruptions in production to a minimum. Many applications can now be produced without an additional extension, cutting investment expenses dramatically.

  • Great flexibility and expanded use of application
  • Lower investment costs than Zeta 633 with extension

Function

Like the Zeta 633, the Zeta 633 L is used as a highly flexible fully automatic crimping machine for just-in-time production. With its flexible machine concept, the Zeta 633 L creates an almost unlimited number of possibilities for handling small jobs or wire sequences.The Zeta 633 L can now accommodate up to eight crimping presses, eight seal modules or twelve end-sleeve modules, making it an even more flexible solution geared precisely to customers’ needs. 

The Zeta 633 L is an ideal all-purpose system whether as a basic machine for the block loaders Zeta 651 and Zeta 656 or for systems with an extension. In many cases, the use of the Zeta 633 L can eliminate the need for an additional extension and reduce the investment expenses considerably. All existing options for the Zeta 633 are also available without restriction to the Zeta 633 L.

Software

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.

TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Zeta 633 can be customized with various accessories to meet specific customer needs:

  • mci 712/722 crimping module
  • mci 765 C seal module
  • mci 792 sleeve module
  • mci 782 twisting module
  • ioc 785 fluxing/tinning device
  • MIL crimp module
  • AEH module for end sleeve for strand
  • Ultrasonic compaction

Accessories/options

Various types of accessories can be added to the Komax Zeta 633 to adapt it to specific customers requirements.

Preliminary processing of wires

  • Inkjet marker black/color
  • Expandable wire selector

Crimping module accessories

  • Height adjustable lift tables • Terminal feed with paper take-up unit
  • Contact strip chopper (chopper)

Process monitoring

  • Splice detection • Contact supply monitor
  • Wire-end detection
  • Seal monitoring
  • Crimp force monitoring
  • Check on projecting strand

Other accessories

  • Option for short wires (85–110mm)
  • Wire end compaction
  • Chain bundling
  • Wire feed system
  • Wire tray for long conductors
  • Station tables

Services

Komax offer to you an optimal support by individual Service offers. 

  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test

Length range                                            240mm–3000mm(9.45in–118in.)Standard tray
                                                            240mm–10000mm(9.45in–394in.)

OptionalLength accuracy                       ±1mm (0.039in.) or <0.2% Depending on wire length

Stripping lengths                                     0.1mm–25mm(0.004in.–0.98in.)With full strip
                                                            0.1mm–42mm(0.004in.–1.65in.)With partial strip

Wire cross section                                   *0.13mm²–6mm² (AWG26–AWG10)

Useable transfer length                       2880mm (basic machine)
                                                            1720mm (extension) 

Wire draw-in speed                                  max.10m/s (33ft/s)

Wire selector                                         max. 36 cables 

Noise level                                               <75dB (without crimp modules)

Electrical connection                              3×208–480V 50/60Hz
10kVA (basic machine)

Pneumatic connection                            5–6bar (73–87psi) 

Air consumption                                      12m³/h (424ft³/h) 

Weight                                                        approx. 2600kg (4188lb)

* Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.

Cutting
Cut Pulled Strands
Full Strip
Half Strip
Double Sheath Cable
Inkjet Marking
Sequence
Seal İnsertion
Ferrule Crimping
Twisting And Tinning
Sleeve Insertion
Solidifying, Splicing, Etc.
Mıl Crimping