Article number: 0346000

Komax Gamma 263 S Fully Automatic Crimping

Fully Automatic Crimping Machine

Sturdy and compact, this fully automatic crimping machine has well-engineered technology that delivers a high level of process control. These traits make it a reliable and attractively priced wire processing partner for the automotive sector.

The Gamma 263 S delivers efficiency in an impressively compact design for fully automatic crimping. Sturdy and reliable, this fully automatic crimping machine meets the needs of your industry with speed and great precision. As the global market leader, Komax Wire offers you complete product lines for efficient wire processing. Increase your edge every day – it will pay off in the future, too.

Area of application

The Gamma 263 S is designed for one and two-sided crimping and for one-sided seal loading (side 1). The new wire transport system ensures gentle processing of varying conductors with cross sections ranging from 0.13 mm² to 2.5 mm² (AWG26 – AWG12). 
Cross sections of up to 4 mm² can be processed on request. 
The new belt drive plus the reliable swivel system with optional hold-up device and a stainless steel tipping tray enable the careful and best possible processing of your cable material. 
 

Technology

The entire cross section area is processed quickly and reliably with programmable, highly dynamic AC servo drives. 
A second integrated encoder ensures maximum length and repeat accuracy for stripping and wire length.    
 

Compact and user friendly

The compact, straightforward design ensures optimum accessibility to the processing stations from all sides. All users can work ergonomically and with an excellent overview thanks to the extra low machine table. 
With the quick opening function for the cover, the modules can be accessed more quickly. 
The TopWin user interface can be conveniently operated from the optional touch screen. Operators can be working productively after the briefest training thanks to the readily understandable and logical structure of TopWin.

Sturdy and reliable

The robust design has been specially created for operation in the highly demanding production settings in the automotive industry. 
Stable processing and increased accuracy are ensured by the reliable swivel system with linear lowering function, the optional hold-up device and a robust belt drive.
Tough encoders made of metal plus extra-strong dampers allow the machine to produce reliably 24 hours a day, seven days a week.
 

Economical thanks to carefully designed wear parts

A new design for wear parts minimizes machine downtime. The guide parts are reinforced with ceramic, so they have to be exchanged only rarely. In addition, they are designed in a way that renders incorrect installation impossible when they are replaced. That means installation is quick and uncomplicated. 
The belts in the belt drive are durable and can simply be turned around if needed. This feature increases the lifetime.
 

Reliable crimp technology and quality system

The tried-and-tested mci 712 and mci 722 crimp presses ensure optimum quality for crimped connections. 
The reliable Komax quality monitoring systems such as crimp height measurement, pull-out force measurement, CFA/CFA+ crimp force analysis and the microscope can be seamlessly integrated.

 

 Length range                                    40 mm–20.000 mm (1.75in–65.6ft)  Optional from 15 mm (0.59in)

Length accuracy​                                +- (0.2% +1.0 mm (0.04in.))

Stripping lengths​                             0.1–20 mm (0.004in–0.79in)

Stripping lengths with partial strip   1–30 mm (0.04in–1.18in)

Wire cross-sections                              0.13 mm²–2,5 mm² (AWG26–AWG13)

Wire draw-in speed​                            max.6m/s (19.7ft/s)

Noise level                                         <75 dB

Electrical connection ​                         3x208 - 480V 50/60Hz 5kVA  1×230V/50–60Hz 2.5kVA

Pneumatic system                              5 - 8 bar (73 - 116 psi)

Weight                                                870 kg (1918lb)

 

Extremely hard and tough wires may not be able to be processed even though they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.

Cutting
Cut Pulled Strands
Full Strip
Half Strip
Intermediate Strip
Hot Stamp Marking
Inkjet Marking
Coaxial And Triaxial Cable Crimp
Crimping
Split Cycle For Closed Barrels
Seal İnsertion
Ferrule Crimping